Audi A4

since 1994 of release

Repair and car operation



A4 Audi
+ Running gear
+ Regular servicing
+ Engines
+ Turbo-supercharging
+ exhaust System
+ cooling System
+ Fuel tank and fuel pump
+ Air filter and absorption channels
+ injection System
+ Coupling
+ Transmission and main transfer
+ Suspension bracket of wheels and steering
- Brakes
   Independent work on brake system
   So the brake system works
   Check of brakes
   Brake liquid
   Check of level of brake liquid
   Check of brake system on tightness and existence of damages
   Replacement of brake liquid
   Disk brakes
   Measurement of thickness of overlays of forward disk brakes
   Check of a condition of brake disks
   Replacement of overlays of disk brakes
   Back disk brakes
   Measurement of overlays of back disk brakes
   Hand brake
   Check of idling of the lever of the hand brake
   Main brake cylinder
   Brake amplifier
   Check of the brake amplifier
   Works on hydraulics of brake system
   Pumping of brake system
   The help at malfunctions
   ABS and EDS
   What does ABS?
   Function of separate knots
   Electronic system of distribution of brake effort (EBV)
   Violations in ABS system work
   Electronic blocking of differential (EDS)
+ Wheels and tires
+ Electrotechnical equipment
+ ignition System
+ Lighting
+ Alarm equipment
+ Tools and devices
+ Heating and ventilation
+ body Details
+ Salon
Search of malfunctions
Technical characteristics





Measurement of overlays of back disk brakes

Measurement of thickness of a slip on brakes of back wheels:

1–slip material;
2–a bearing plate from metal.

Control of wear of slips on back disk brakes is carried out also as, on lobbies. The same maximum permissible size of wear of 7 mm here operates – is measured together with a bearing plate of a slip that corresponds to thickness of the slip approximately in 2 mm.

At the same time with slips the condition of brake disks is checked. Size of wear and sequence of actions the same that on forward disk brakes.

Along with overlays for a back axis four are used also new самоконтрящихся a bolt which are, as a rule, applied to slips in packing.

Replacement of overlays of back disk brakes

Though it is easy to carry out this work, but it becomes a problem if there is no special key 3272 of Audi workshop. The subsequent description assumes that the workshop will rent you a key or you can make it on the hired sample.

 PERFORMANCE ORDER

  1. Unscrew both fixing bolts of the case of a brake support, thus in an opposite direction wring out directing finger for a shestigrannik.
  2. Remove the case of a brake support.
  3. Take out slips from the directing.
  4. Establish a special key 3272 on the brake piston (drawing below) and screw up against the stop the piston by rotation of the running screw to the right and a nakatny roller to the left.
  5. Let thus your assistant does not lose sight of level of brake liquid in a tank. If it threatens to pour out, suck away it a syringe for injections.
  6. Never wring out the piston with force and without rotation. The adjusting mechanism in the brake piston otherwise will collapse.
  7. Insert new slips.
  8. Tighten the case of a brake support new самоконтрящимися bolts on 30 Nanometers.
  9. For an extraction of a directing finger in an opposite direction use only a narrow rozhkovy key. The wide key will jam, and the moment of an inhaling will be distorted.
  10. Before the first meters of a trip several times wring out a brake pedal that the normal gap of a pedal was established.

Dismantle of a back brake support

Here by means of an unprofitable key (3) the bottom fixing bolt of the case of a brake support unscrews. The directing finger is wrung out to the opposite side by a rozhkovy key (2). Contrary to Lucas brakes on forward wheels the top fastening (1) is here too weakened. At installation use new самоконтрящиеся fixing bolts!

On the right: at the dismantled case (4) supports of a brake of a back wheel are visible: 1–external slip; 2–internal slip;
3–the brake piston with the inserted heat-shielding screen.

At the left: here at the dismantled case of a brake support the brake piston of a back disk brake by a special key 3272 of Audi workshop is screwed up.


 PERFORMANCE ORDER

  1. If the brake support has to be replaced, dismantle a brake hose.
  2. Dismantle the case of a brake support, as for slip replacement. Thus surely consider instructions above in the text!
  3. Dismantle cables of the hand brake.
  4. Weaken both fixing bolts of the brake support still fixed on an axis.
  5. Before installation clean corrugated surfaces under a head of fixing bolts (corrugated bolts).
  6. Use only the provided corrugated bolts, but at all the usual.
  7. At installation tighten fixing bolts of a brake support on 65 Nanometers.
  8. At installation of the case of a brake support observe the instructions described above.
  9. Before the first trip several times press a brake pedal in order that the normal gap of a pedal was established.

Replacement of cuffs of back brake pistons

On replacement of defective cuffs of brake pistons of back supports the same order, as for lobbies extends.

Replacement of a back brake disk

 PERFORMANCE ORDER

  1. Dismantle a back brake support assembled.
  2. Remove a brake disk.
  3. Clear an adjacent surface of a nave of a wheel or process an emery paper and put a new brake disk.
  4. Carry out new main adjustment.